Receiving Vibratory

This is a mechanical vibratory conveyor, constructed of extra heavy mild steel pan, framework and dump backboard. The system is equipped with a properly sized electric motor which drives a positive eccentric drive. Also, includes steel support frame for concrete base support and mounting. Available in 40, 50, or 60 ft lengths.

VIDEO

Steam Wilter Vibratory

These units are specially designed to wilt the outer husks of sweet corn ears for ease of husking. The Wilter also transports green (unhusked) corn to an existing conveyor or elevator system. The system is equipped with a properly sized electric motor which drives a positive eccentric drive. This is a mechanical vibratory conveyor construction with extra heavy mild steel pan and framework, powder-coated. Mounted on the centerline of the inside of the bottom pan is a 1” diameter stainless steel steam pipe with holes to wilt unhusked ears. The unit is capped with galvanized sheet metal cap and sealed to pan. The capacity of this unit is typically 40 to 60 tons per hour. Also, includes sub-structure steel framework for inside of clients concrete base, for mounting unit.

VIDEO

Distribution Conveyor

System is specially designed to evenly feed multiple “Power Huskers” or “Pre-Cleaners.” This unit is equipped with a properly sized electric motor, chain driven and gear reducer.
The white food grade belting of the conveyor is constructed with a “C” section v-guide on the underside for positive tracking. Weighted shears assist feeding to stainless steel hoppers. Modular angle mounted conveyor bed is constructed of stainless steel. Conveyor bed rails are stripped with UHMW material, to reduce the belt drag. Pulleys are constructed of stainless steel, plus lagged drive pulley. Included in the system is support structure, which mounts to the shaker feed framework and hoppers.

VIDEO MANUAL

Metering Conveyor

This unit is equipped with a 1hp. 380/460 volt. A.C. variable speed drive for adjusting the feed rate. The conveyor length is 3′-7″.The belt is constructed with a v-guide for positive tracking. The metering chute, conveyor sides and transfer chute to vibratory shaker are all stainless steel construction. Conveyor frame is mild steel construction, hot dipped galvanized. Pulleys are mild steel, hot dipped galvanized.

VIDEO

Shaker Feeder

This unit is equipped with a 1½ hp. 3 ph. electric motor. Available 4,8,12,16 lanes. This motor powers the shaker pan by means of a #10 heavy ajax drive. The pan is specially designed for even distribution of product into each of the husking lanes. Shaker frame is mild steel construction, hot dipped galvanized. The shaker pan and feed chute sqare stainless steel construction.

VIDEO MANUAL

Power Husker

This machine is designed to remove husks, hair, stalks, and other waste from corn cob without damaging kernels. Electric motors power the husking roll bed through a series of enclosed gear drivers. Oscillators help align the product and prevent clogs and jams. Husking roll shafts are five segments long and arranged into lanes. All product contact parts are stainless steel or other non-corrosive materials. Frame is mild steel construction, hot dipped galvanized.

4-Lane – The husker has eight husking rolls arranged into four husking lanes. The capacity of this unit is typically 3-4 tons per hour.
8-Lane – 16 husking rolls arranged into 8 husking lanes. 8-10 tons per hour capacity
12-Lane – 24 husking rolls arranged into 12 husking lanes. 12-14 tons per hour capacity
16-Lane – 32 husking rolls arranged into 16 husking lanes. 16-18 tons per hour capacity

Auto-Lube System

Automatic lubrication system for huskers and orienters. The auto-lube system control panel is powered by 120 volt, 60-cycle voltage. This supplies power to the Red Lion or Eagle timers. The PLC controller and its Y’s outputs and the motor relays loop voltage. The controller’s X’s inputs are internally sourced. Each unit to be auto lubricated has a MSP control box with shunt valve to control grease flow and a cycle switch to count flow of grease through this box.

Hydraulic Discharge Leg Jack

An option to A& K’s Power Husker (Series I & II), the discharge legs are equipped with hydraulic jacks. Using these jacks the angle of the machine can be adjusted to limit the amount of time product stays in contact with the Husking Rolls. This in turn directly affects the aggressiveness of the Husking Bed to suit the type of product being husked.

Extra Height Stand

Modular designed stands provide extra height for each base Husker and Shaker Feeder. Construction of extra heavy mild steel, hot dipped galvanized. Mounts directly to base Husker and Shaker leg supports.

VIDEO MANUAL

Nubbin Eliminator

“This system is specially designed to remove short cobs and pieces for husked whole ears of sweet corn automatically from the production line, before the corn cutters. The unit comprises of three parts, stainless steel infeed impact vibrating shaker pan, v-grooved pan that aligns cobs in a single line before the adjustable live roller section at the discharge end automatically drops out short cobs of corn and small broken pieces of corn from the system. Support framework is constructed of mild steal, hot dipped galvanized.
Capacity of units:
Small unit – M125 – 13 lanes – 12 to 15 tons per hour*
Medium Unit – M200 – 20 lanes – 20 to 25 tons per hour*
Large unit – M300 – 28 lanes – 30 to 35 tons per hour*
*Green corn

VIDEO MANUAL

Power Orienter

This unit has been specially designed to automatically separate, align, orient, and feed sweet corn cobs one-by-one to the A&K “Power Corn Cutter”. The Power Corn Cutter then removes the kernels with a minimum of damage to the product. The system consists of five basic components; a conveyor belt, a flighted feeder, a triple orienting head, a two speed cutter feed chain and the corn cutter.

VIDEO MANUAL

Cutter

The Power Corn Cutter then removes the kernels with a minimum of damage to the product. The system consists of five basic components; a conveyor belt, a flighted feeder, a triple orienting head, a two speed cutter feed chain and the corn cutter.

Option

Knife Honer

Unit is designed for 3AR and SC-120 Corn Cutter knives. A rigid tubular base that can be positioned on a table or bench supports the Honer. The unit is powered by a 1/4 hp, 110 volt, and single phase electric motor. Special knife holder and adjustable jigs provide the operator with the means to maintain the critical angles and sharp cutting edges required on the cutter knives. Honing solution is dripped onto the honing belts from a metering device. One rag wheel and strop are included for buffing knives. Stainless steel construction. Also included are six (6) extra #320 grit belts for outside edge grinding and three (3) extra grit belts for inside edge grinding. Estimated shipping weight is 400 lbs.

VIDEO MANUAL

Rotary Scalper

This unit is specially designed to clean-cut whole kernels of sweet corn by removing any pieces of cob and husk automatically while breaking up any clusters of cut kernels. The unit is equipped with water spray bars over special, rotating UHMW rolls. Powered by a properly sized electric motor. All stainless steel construction, framework and guards. Capacity of M4X21 unit is typically 25,000 lbs. to 30,000 lbs. per hour, M5X21 unit is typically 30,000 lbs. to 35,000 lbs. per hour.

VIDEO MANUAL

Surge Hopper

This unit is specially designed to hold and to meter the kernels at an even flow to existing blancher system. The unit is equipped with properly sized electric motor and drive. The 55” wide plastic dewatering belt which is designed to meter the product to the blancher infeed hopper. All stainless steel construction for framework, hopper sides/end panels and special discharge metering adjustable gate.

Cob Saw

VIDEO MANUAL

Receiving Vibratory

This is a mechanical vibratory conveyor, constructed of extra heavy mild steel pan, framework and dump backboard. The system is equipped with a properly sized electric motor which drives a positive eccentric drive. Also, includes steel support frame for concrete base support and mounting. Available in 40, 50, or 60 ft lengths.

VIDEO

Distribution Conveyor

System is specially designed to evenly feed multiple “Power Huskers” or “Pre-Cleaners.” This unit is equipped with a properly sized electric motor, chain driven and gear reducer. The white food grade belting of the conveyor is constructed with a “C” section v-guide on the underside for positive tracking, white food grade belting. Weighted shears assist feeding to stainless steel hoppers. Modular angle mounted conveyor bed is constructed of stainless steel. Conveyor bed rails are stripped with UHMW material, to reduce the belt drag. Pulleys are constructed of stainless steel, plus lagged drive pulley. Included in the system is support structure, which mounts to the shaker feed framework and hoppers.

VIDEO MANUAL

Metering Conveyor

This unit is equipped with a 1hp. 380/460 volt. A.C. variable speed drive for adjusting the feed rate. The conveyor length is 3′-7″.The belt is constructed with a v-guide for positive tracking. The metering chute, conveyor sides and transfer chute to vibratory shaker are all stainless steel construction. Conveyor frame is mild steel construction, hot dipped galvanized. Pulleys are mild steel, hot dipped galvanized.

VIDEO

Shaker Feeder

This unit is equipped with a 1½ hp. 3 ph. electric motor. Available 4,8,12,16 lanes. This motor powers the shaker pan by means of a #10 heavy ajax drive. The pan is specially designed for even distribution of product into each of the husking lanes. Shaker frame is mild steel construction, hot dipped galvanized. The shaker pan and feed chute are stainless steel construction. Seed Saving Pan attachment available.

Optional:

Half Transfer Shaker Feeder

This unit has infinitely-variable feed range over the husking bed to minimize shelling. Includes a linear actuator and electrical control box with directional limit switches. The vibratory shaker feeder is equipped with a 1.0 hp, 380 volts, 60 Hz, 3 phase electrical motor.

Full Transfer Conveyor

This specially designed transfer conveyor adjusts the length of the husking bed in seconds, resulting in less aggressive/ more aggressive husking without having to stop and change the husking roll combination.

VIDEO MANUAL

Power Husker

This machine is designed to remove husks, hair, stalks, and other waste from corn cob without damaging kernels. Electric motors power the husking roll bed through a series of enclosed gear drivers. Oscillators help align the product and prevent clogs and jams. Husking roll shafts are five segments long and arranged into lanes. All product contact parts are stainless steel or other non-corrosive materials. Frame is mild steel construction, hot dipped galvanized.

4-Lane – The husker has eight husking rolls arranged into four husking lanes. The capacity of this unit is typically 3-4 tons per hour.
8-Lane – 16 husking rolls arranged into 8 husking lanes. 8-10 tons per hour capacity
12-Lane – 24 husking rolls arranged into 12 husking lanes. 12-14 tons per hour capacity
16-Lane – 32 husking rolls arranged into 16 husking lanes. 16-18 tons per hour capacity

Auto-Lube System

Automatic lubrication system for huskers and orienters. The auto-lube system control panel is powered by 120 volt, 60-cycle voltage. This supplies power to the Red Lion or Eagle timers. The PLC controller and its Y’s outputs and the motor relays loop voltage. The controller’s X’s inputs are internally sourced. Each unit to be auto lubricated has a MSP control box with shunt valve to control grease flow and a cycle switch to count flow of grease through this box.

Hydraulic Discharge Leg Jack

An option to A& K’s Power Husker (Series I & II), the discharge legs are equipped with hydraulic jacks. Using these jacks the angle of the machine can be adjusted to limit the amount of time product stays in contact with the Husking Rolls. This in turn directly affects the aggressiveness of the Husking Bed to suit the type of product being husked.

Extra Height Stand

Modular designed stands provide extra height for each base Husker and Shaker Feeder. Construction of extra heavy mild steel, hot dipped galvanized. Mounts directly to base Husker and Shaker leg supports.

VIDEO MANUAL

Color Sorter Feed Shaker

This machine is designed to reduce or eliminate the need for labor-intensive manual sorting. Utilizing programmable optical sorting technology, the sorting unit can be easily adjusted to categorize between multiple types of corn as processing needs discate.

Standard:

High Capacity:

High Capacity Color Sorter Feed Shaker moves high volume of corn, capability up to two 16-lane Husker to feed ONE High Capacity Color Sorter Feed Shaker.

VIDEO MANUAL

Power Chopper

MODEL L-42 LARGE UNIT: Designed to chop and shred silage for approximately 40 to 60 tons per hour. Driven by a 100 hp. 3 phase electric motor with 6 groove sheaves and v-belt. Rotor supplied with 40 or 80 hammers, 42” x 21½” infeed opening
MODEL M-30 MEDIUM UNIT: Designed to chop and shred silage for approximately 30 to 40 tons per hour Driven by a 75 hp. 3 phase electric motor with 5 groove sheaves and v-belt Rotor supplied with 30 or 60 hammers 30” x 21½” infeed opening
MODEL S-30 SMALL UNIT: Designed to chop and shred silage for approximately 20 to 25 tons per hour Driven by a 50 hp. 3 phase electric motor with 4 groove sheaves and v-belt Rotor supplied with 30 or 60 hammers 30” x 21½” infeed opening
ALL MODELS FEATURE:
Heavy construction Pillow block bearings with slingers to prevent contamination from entering the bearings Easy access maintenance door with dual cutting surfaces to create a cross-cut. Uniquely designed cutting bar to provide finer cut while maintaining high volume. Infinitely adjustable cutting bar. TEFC cast frame 1200 RPM drive motor for additional torque and flywheel effect.

VIDEO MANUAL

Receiving Vibratory

This is a mechanical vibratory conveyor, constructed of extra heavy mild steel pan, framework and dump backboard. The system is equipped with a properly sized electric motor which drives a positive eccentric drive. Also, includes steel support frame for concrete base support and mounting. Available in 40, 50, or 60ft in length.

VIDEO

Distribution Conveyor

System is specially designed to evenly feed multiple “Power Huskers” or “Pre-Cleaners.” This unit is equipped with a properly sized electric motor, chain driven and gear reducer. The white food grade belting conveyor is constructed with a “C” section v-guide on the underside for positive tracking, white food grade belting. Weighted shears assist feeding to stainless steel hoppers. Modular angle mounted conveyor bed is constructed of stainless steel. Conveyor bed rails are stripped with UHMW material, to reduce the belt drag. Pulleys are constructed of stainless steel, plus lagged drive pulley. Included in the system is support structure, which mounts to the shaker feed framework and hoppers.

Optional:

Automated “Power Shear” Feed System is an attachment to our Distribution Conveyor and accomplished by Use of the Following Hardware and Software: A tilt bed feed conveyor as commonly used in the industry with weighted shears. Pneumatic powered shears replacing the weighted shears. Product reservoir hoppers as commonly used now including an infrared sensing device. Control box including a programmable controller with a specially designed program. Also, included are manual override toggle switches.

VIDEO MANUAL

Metering Conveyor

This unit is equipped with a 1hp. 380/460 volt. A.C. variable speed drive for adjusting the feed rate. The conveyor length is 3′-7″.The belt is constructed with a v-guide for positive tracking. The metering chute, conveyor sides and transfer chute to vibratory shaker are all stainless steel construction. Conveyor frame is mild steel construction, hot dipped galvanized. Pulleys are mild steel, hot dipped galvanized.

VIDEO

Shaker Feeder

This unit is equipped with a 1½ hp. 3 ph. electric motor. Available 4,8,12,16 lanes. This motor powers the shaker pan by means of a #10 heavy ajax drive. The pan is specially designed for even distribution of product into each of the husking lanes. Shaker frame is mild steel construction, hot dipped galvanized. The shaker pan and feed chute are stainless steel construction.

VIDEO MANUAL

Pre-Cleaner

All product contact parts are stainless steel or other non-corrosive materials. Frame is mild steel construction, hot dipped galvanized. Applications include carrots, citrus, potatoes, onions, grarlic, apples, radishes, root crops, and beets. 8 Lane – 16 rolls arranged into 8 lanes. Capacity: 40,000 – 50,000 lbs. per hour. 12 Lanes – 24 rolls arranged into 12 lanes. Capacity: 60,000 – 70,000 lbs. per hour. 16 Lanes – 32 lanes arranged into 16 lanes.Capacity: 80,00 -100,000 lbs. per hour.

Optional:

Auto-Lube System

Automatic lubrication system for huskers and orienters. The Auto lube system control panel is powered by 120 volt, 60-cycle voltage. This supplies power to the Red Lion or Eagle timers. The PLC controller and its Y’s outputs and the motor relays loop voltage. The controller’s X’s inputs are internally sourced. Each unit to be auto lubricated has a MSP control box with shunt valve to control grease flow and a cycle switch to count flow of grease through this box.

Hydraulic Discharge Leg Jack

An option to A&K’s Power Husker (Series I & II), the discharge legs are equipped with hydraulic jacks. Using these jacks the angle of the machine can be adjusted to limit the amount of time product stays in contact with the Husking Rolls. This in turn directly affects the aggressiveness of the Husking Bed to suit the type of product being husked.

Extra Height Stand

Modular designed stands provide extra height for each base Husker and Shaker Feeder. Construction of extra heavy mild steel, hot dipped galvanized. Mounts directly to base Husker and Shaker leg supports.

VIDEO MANUAL

Receiving Vibratory

This is a mechanical vibratory conveyor, constructed of extra heavy mild steel pan, framework and dump backboard. The system is equipped with a properly sized electric motor which drives a positive eccentric drive. Also, includes steel support frame for concrete base support and mounting. Available in 40, 50, or 60 ft lengths.

VIDEO

Distribution Conveyor

System is specially designed to evenly feed multiple “Power Huskers” or “Pre-Cleaners.” This unit is equipped with a properly sized electric motor, chain driven and gear reducer. The white food grad belting of the conveyor is constructed with a “C” section v-guide on the underside for positive tracking, white food grade belting. Weighted shears assist feeding to stainless steel hoppers. Modular angle mounted conveyor bed is constructed of stainless steel. Conveyor bed rails are stripped with UHMW material, to reduce the belt drag. Pulleys are constructed of stainless steel, plus lagged drive pulley. Included in the system is support structure, which mounts to the shaker feed framework and hoppers.

Optional:

Automated “Power Shear” Feed System is an attachment to our Distribution Conveyor and accomplished by Use of the Following Hardware and Software: A tilt bed feed conveyor as commonly used in the industry with weighted shears. Pneumatic powered shears replacing the weighted shears. Product reservoir hoppers as commonly used now including an infrared sensing device. Control box including a programmable controller with a specially designed program. Also, included are manual override toggle switches.

VIDEO MANUAL

Metering Conveyor

This unit is equipped with a 1hp. 380/460 volt. A.C. variable speed drive for adjusting the feed rate. The conveyor length is 3′-7″.The belt is constructed with a v-guide for positive tracking. The metering chute, conveyor sides and transfer chute to vibratory shaker are all stainless steel construction. Conveyor frame is mild steel construction, hot dipped galvanized. Pulleys are mild steel, hot dipped galvanized.

VIDEO

Pre-Cleaner

“All product contact parts are stainless steel or other non-corrosive materials. Frame is mild steel construction, hot dipped galvanized. Applications include carrots, citrus, potatoes, onions, grarlic, apples, radishes, root crops, and beets. 8 Lane – 16 rolls arranged into 8 lanes. Capacity: 40,000 – 50,000 lbs. per hour. 12 Lanes – 24 rolls arranged into 12 lanes. Capacity: 60,000 – 70,000 lbs. per hour. 16 Lanes – 32 lanes arranged into 16 lanes.Capacity: 80,00 -100,000 lbs. per hour.”

Optional:

Auto-Lube System

Automatic lubrication system for huskers and orienters. The auto-lube system control panel is powered by 120 volt, 60-cycle voltage. This supplies power to the Red Lion or Eagle timers. The PLC controller and its Y’s outputs and the motor relays loop voltage. The controller’s X’s inputs are internally sourced. Each unit to be auto lubricated has a MSP control box with shunt valve to control grease flow and a cycle switch to count flow of grease through this box.

Hydraulic Discharge Leg Jack

An option to A& K’s Power Husker (Series I & II), the discharge legs are equipped with hydraulic jacks. Using these jacks the angle of the machine can be adjusted to limit the amount of time product stays in contact with the Husking Rolls. This in turn directly affects the aggressiveness of the Husking Bed to suit the type of product being husked.

Extra Height Stand

Modular designed stands provide extra height for each base Husker and Shaker Feeder. Construction of extra heavy mild steel, hot dipped galvanized. Mounts directly to base Husker and Shaker leg supports.

VIDEO MANUAL

Modular Conveyor

This system is designed for transport. This unit is equipped with a properly sized electric motor and shaft mounted gear reducer. The belt of the conveyor is constructed with “C” section v-guide on the underside for positive tracking, white food grade. Troughing brackets (“U” shape design with UHMW material slides) are mounted to a center tubular rail, at approximately 30” to 40” apart. Constructed of stainless steel or mild steel, hot dipped galvanized, coated gray paint. Pulleys are constructed of mild steel, hot dipped galvanized, plus lagged drive pulley. Support structure is included or not included.

Troughing Conveyor

This system is designed to transport products without sticking to the side of the conveyor for sanitation and easy cleaning. This unit is equipped with a properly sized electric motor and shaft mounted gear reducer. The belt of the conveyor is constructed with “C” section v-guide on the underside for positive tracking, white food grade. Troughing brackets (“U” shape design with UHMW material slides) are mounted to a center tubular rail, at approximately 30” to 40” apart. Constructed of stainless steel. Pulleys are constructed of mild steel plus lagged drive pulley. Available in 12″, 16″, 24″, 30″ width.

Horizontal Flat Bed Conveyor

This system is designed with tube (2″x3″) sides to give stength and sanitation. This unit is equipped with properly sized electric motor and shaft mounted gear reducer. The belt of the conveyor is constructed with a “C” section v-guide on the underside for positive tracking, white food grade. Constructed of stainless steel. Pulleys are constructed of stainless steel, plus lagged drive pulley. Available in 12″, 16″, 24″, 30″ width. The rail bed has been designed for easy cleaning.

Lev-Flow Elevator

This system is design to meter the even flow of unhusked ears to Distribution Conveyor Sysyem. Hopper mounted on the Infeed end with sensor to control the infeed flow. The belt can be either Scroop Cleat or Beefy Cleat, 3 inches high, 12 inches apart. Available in 24″, 30″, 36″, 42″, 48″, 54″, 60″.

Dewatering Conveyor

This system is designed with tube (2″x3″) sides to give strength and sanitation. This unit is equipped with properly sized electric motor and shaft mounted gear reducer. The belt of the conveyor is constructed with a “C” section v-guide on the underside for positive tracking, white food grade. Constructed of stainless steel. Pulleys are constructed of stainless steel, plus lagged drive pulley. Special dewatering belt eliminates any liquid from the product. Drive and tail pulley is designed to move the special dewatering belt.

Side Car Conveyor

This system is designed to reserve and meter husked yellow corn to each Automatic Orienter Distribution System. This unit is equipped with a properly sized electric motor and shaft mounted gear reducer. The belt of the coonveyor is constructed with a “C” section v-guide on the underside for positive tracking, white food grade. Construction of stainless steel tubing. Pulleys are constructed of stainless steel, plus lagged drive pulley.

Shelled Seed Collection Conveyor

This system is design to collect loose seeds from the Shaker Feeder Pan with Seed Saver Holes if Full Transfer Conveyor is used. This unit is equipped with properly sized electric motor and shaft mounted gear reducer. The belt of the conveyor is constructed with “A” section v-guide on the underside for positive tracking. Constructed of mild steel, powder coated.

Shelled Seed Tube Conveyor

This system is designed to collect loose seeds from the Shaker Feeder Pan with Seed Saver Holes. It mounts directly to the Shaker Feeder framework. To collect the seeds, will eliminate the damage of the husking rolls. This unit consist of a tube belt conveying system powered by a properly sized electric motor partnered with a gearbox for speed control.

Full Transfer Conveyor

This system is designed for transport. This unit is equipped with a properly sized electric motor and shaft mounted gear reducer. The belt of the conveyor is constructed with “C” section v-guide on the underside for positive tracking, white food grade. Troughing brackets (“U” shape design with UHMW material slides) are mounted to a center tubular rail, at approximately 30” to 40” apart. Constructed of stainless steel or mild steel, hot dipped galvanized, coated gray paint. Pulleys are constructed of mild steel, hot dipped galvanized, plus lagged drive pulley. Support structure is included or not included.